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Post Info TOPIC: Need Help with a yield test


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Need Help with a yield test


I am kind of hoping you or someone here might be able to help me.  I was a meat manager at Pathmark before they closed down.  I got hired to run a small independent grocery stores meat department.

In any case, it's being run by people who either don't understand the supermarket business or only have experience in non perishable departments.  So they are tasking me to come up with numbers for a yield test, so we can figure out how much we can get out of any case of primals.  I have never done this before and at Pathmark these kinds of things were way above my pay grade. The other problem is that I have 3 employees in my department, an apprentice cutter, a trainee wrapper and a cleaner.  So, while I understand the process of getting the numbers, I don't have the time or help to do it.

I have reached out to a few friends to try and help, but it seems like these numbers are almost corporate trade secrets.  I really don't know why/how these people started having a meat department without having these numbers, but they just want to provide a low income area with fresh healthy food.  If you could help me, or know someone who can I would be forever grateful. 

Sincerely,

Anchor



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RE: Need Help with a yield test


Hello there V. Thunder. Making cutting test is the back bone of the meat industry in general. From the meat packer right down to the meat cutter at store level. Its easy, simple and fun and you learn so much from it. You will lean if you are making the gross profit you thought you were making, you will also find out what supplier has the best yielding meat.

There are two ways to take a cutting test;

a) doing it in pounds and ounces

b) converting the pounds and ounces to hundred weight.

Lets do it in pounds and I will use a simple cut of beef. I have no scale in front of me nor any meat. I am going to do this from memory so you can get an idea. I will put in a price on the cuts  but it won't be yours.

Top Round------One box net weight 60 lbs.  ( 3 insides in the box) x  $2.50 = $150

steaks---10 pounds x  $4.95 per pound=$49.50

London broil--12 pounds x $4.75= $57

roasts---12 pounds x 4.50=$54

cube steaks--10 pounds x 5.25= $52.50

round trim---9 pounds x 2.50 ( I take this trim value at 73% ground beef price in case it ends up there.  $22.50

fat-- 6 pounds-----no real value

purge shrink- 1 pound total loss

You bought it for $150.00

You sold all of it for $235.50

Your gross profit is $235.5 minus cost of $150 = $85.50

To arrive at a % of gross profit simply divide the gross profit $85.50 by the total sales of $235.50 = 36% G.P.

To take it a little further you started with 60 pounds, your saleable pounds are 53 pounds or 88% yield. Simply divide the saleable pounds 53 by your starting pounds of 60.

 

PLEASE REMEMBER THAT THIS IS A "FAKE TEST" AND PLEASE DON'T USE IT TO SET YOUR PRICES WITH. YOU "MUST" TAKE YOUR OWN TEST. ALSO REMEMBER THAT ONLY TAKING ONE TEST IS NOT ENOUGH OF A GUIDELINE TO PRICE YOUR MEAT. YOU MUST TAKE SEVERAL TEST OF THE SAME ITEM UNTIL YOU GET A GOOD AVERAGE, CALLED A COMPOSITE TEST!

Every inside round is different, some come from yield grade 3 cattle, some from yield grade 4 cattle and then some from leaner cattle. This is why it is so important to have composite test.

Every time you switch suppliers you should do several test on their products. Then you can ad them together with the others to have a really good composite. You can be sure that  Pathmark had people doing this at corporate because without it they would be doomed. 

Hope this helps.

 

 

 

 



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Need Help with a yield test


Then there is the matter of time and being spread thin. Try to get at least 1 month from management to turn in the first results. Do it while you are cutting. Each time you cut a primal, before you tray everything up and toss the trim in the lugger, weigh each type of cut together and then weigh the trim then jot down the results before moving on to the next primal. I know it seems a little overwhelming at first, but once you get a routine down its not so bad. Its smart to do cutting tests just to check at least quarterly in my opinion.



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Need Help with a yield test


I do appreciate the input. We did have corporate people, meat specialists, merchandisers and what not who would check all of these things. They always worked with numbers that they had generated from busier stores. I have seen and done cutting tests to check on the yield tests. It was always somewhat funny when a merchandiser or someone would go digging through the fat cans looking for trim.

But I am not busy enough and do not have the time to generate the numbers. What I need is a spreadsheet or something I can use as a jumping off point. It's kind of difficult running a department, being the only real cutter and ordering from multiple suppliers while keeping an eye on market trends. Then to be asked for numbers that they should have had before they even opened is a little stressful. Especially now that I am no longer a Union Worker. Say what you want to about the union, but having job security was pretty nice.

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Need Help with a yield test


We have a sheet that might make things easier.

http://meatcuttersclub.org/costsheets.xls

This is an XLS file.  It should open it most word processors and sure you can print it if you want, but if you use it on  a computer it will automatically do the calculations for you.  Use one for each primal.

R.J. from R.J. meats created this for us a few years ago

 

 



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Need Help with a yield test


Thanks, and thanks for the cost sheet, that should come in very handy. When your doing this test are you supposed to cut a whole case for London broils, and then a whole case for top round steak? I've seen/sort of done yield tests that were basically checking on a supplier or whatnot.

But they want me to do my full line. It's funny, I told my boss today that even at our busiest I don't cut a whole case of anything at one time (except for the bone in chuck). We just aren't really a very big red meat store, I mean they buy it but not in mass. Although as of today, he's giving me until the middle of next month to try to get this done. So we'll have to see how much help they give me, because from what I understand this is a very time consuming process

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RE: Need Help with a yield test


There was a period that went on for several years where the company I worked for made the meat dept in all 26 stores do at least one cutting test every week. Each week all the stores had to do the same test as the other stores. It wasn't real accurate because the test assumes that you'll sell every item on the first try. No rewraps, no reducing. Also, we always tried to get pretty creative. On a case of inside rounds, we'd get London broil, top round steaks, tenderized top round steaks, cube steaks, stew, stir fry, stroganoff, lean ground beef, maybe a top round roast. But that's not the way we'd usually cut it. Instead, we'd cut all London Broils and ground meat. So the test is misleading. It shows the best possible result, not the real result. 



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Need Help with a yield test


No you don't not want to cut a whole case just to get these figures. So cut one inside round when you need it and record those figures and just hang on to that until you are able to get to the remaining two inside rounds in that case and then you can count it all as one case of inside rounds.

No do not cut one case for london broil and another case for top of round steak. The idea is to get the yield for what you would normally cut. They are trying to determine how much money they can expect to make from each primal or each case of primals by doing the normal cutting that you would do.

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Need Help with a yield test


Burgermeister wrote:

There was a period that went on for several years where the company I worked for made the meat dept in all 26 stores do at least one cutting test every week. Each week all the stores had to do the same test as the other stores. It wasn't real accurate because the test assumes that you'll sell every item on the first try. No rewraps, no reducing. Also, we always tried to get pretty creative. On a case of inside rounds, we'd get London broil, top round steaks, tenderized top round steaks, cube steaks, stew, stir fry, stroganoff, lean ground beef, maybe a top round roast. But that's not the way we'd usually cut it. Instead, we'd cut all London Broils and ground meat. So the test is misleading. It shows the best possible result, not the real result. 


 I agree.  These tests are never accurate.  They are intended to give a "basic idea".   Just like taking inventory every week (which I had to do). The boss might think it will give him the exact amount of how much money he has in merchandise and how much money he can make from that merchandise, but there is an almost endless list of factors that render this inaccurate information.  At best it merely gives him a "basic idea"  



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Need Help with a yield test


I see what you mean, but we are so slow that it's hard to keep up with and this process seems interesting but also very time consuming. This kind of stuff was always way above my pay grade. It really is strange going from a big corporate structure to a small store. I am learning so much, which is great, but a lot of what I'm learning is through trial and error because there's no one to show me. It's amazing how no one else in the whole store knows anything about how a meat department works. I was without a cuber for a month and a half after I was hired and my boss said to me, "Do you really need a cuber?" I said, "No I don't, but making pepper steak, stir fry and fondue out of my lean trim is taking more time than I have and customers are asking for cube steak."

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Need Help with a yield test


Use the opportunity to teach them. if they intend to continue they need you to educate them on the meat business. Five cut test per week could give you decent overview of yield. One per day and they add 2-3 minutes at most to jot down. have apprentice do more, it will benefit both of you...

 

That area needs a store like this to provide good fresh food , what are your weekly sales averaging? Do they give you specific targets, do you help price setting?

 



-- Edited by cprbbq on Thursday 19th of May 2016 08:00:05 PM

 

 

f



-- Edited by cprbbq on Thursday 19th of May 2016 08:07:29 PM

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Need Help with a yield test


We don't have weekly ads, we have monthly ads, and I'm the one who has to discuss with distributors if they think prices will change drastically in a month. I've only been there a little more than 2 months, there are some elements that can be a little overwhelming. I would like to do cutting tests regularly, although it's very difficult my crew is GREEN. I would LOVE to have the time to train them properly, but it's all a baptism by fire.

They don't really give me specific targets, although they always want me to beat grocery. I would say we beat grocery most days of the week. I set the prices, for the most part.

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RE: Need Help with a yield test


Thunder, where is your business located?



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RE: Need Help with a yield test


Vanilla Thunder wrote:

............... This kind of stuff was always way above my pay grade......................


 

what do you mean by that? 



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We are located in Chester Pa. At Pathmark we had a corporate structure that handled yield tests, profit margins and whatnot. At one point department managers had more control over their departments but by the end it really was ridiculous how little say you actually had. For example, in our Camden store, veal never sold but we were mandated to carry it. They had, more or less, the same plan o gram for every store no matter where it was located.

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Your a multi store operation? If that be the case it sound like you are doing more than just managing a department. Sounds more like a meat directors function with advertising, and p & L responsibilities and dealing with suppliers. I know we have a member who spent years with Pathmark maybe we can get him to hone in.



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In my company we all do cutting test and send in the results to our Director. This keeps an eye on our supplier and to help set prices. For we only use one processor for beef and one for pork. As far as being a pain, try it a few times before you say it's to much. It only takes a extra minute or two. Also some scales can track totals for what was weighed and all you need is the start weight. Another way is to print a tag for the total of each cut and stick it to a piece of paper and come back latter to put it in to a spread sheet. I prefer this way so I have both the weight and the retail when I figure the gross. Just remember to write down the start weight.

Green crew!!! Hate to say it but get use to it. Cutters are getting more and more hard to find, and good ones are going to cost you. Cutting test are a necessary part of the job if you are setting your own prices. I make all my apprentices do them, along with all my cutters, because each of them trim a little different and don't think that wrapper/clean up person can't help. I had a Store Director at one point in time that didn't understand why that just because a primal cost "xx" we couldn't sell at "yy" and make "zz". I finally was able to talk him into working in the department for a day and walked him through the steps (including a cutting test) to explain it. Ask for your for, lack of better term, boss to come back and help you. If they want to run a store the more they know the better off they will be.

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Yeah Phil. It's just one store, and it's a non-profit store. So I run into the problem that if something is selling well, then my boss asks if/accuses me of gouging customers. I am learning a lot, it's a lot of work that I've seen others do. I have no problem doing a cutting test, I have seen them done before through the course of a usual work day/week. But I am the manager and the only cutter and we do CVP chicken to "save" money, so most of the time I need to use my apprentice cutter to pack up chicken and hand wrap it, because we don't have an auto wrapper. You really don't fully appreciate an auto wrapper until you no longer have one.

It's also kind of hard to get out of the Union mindset. I still kind of assume that I can't ask anyone from any other department for help. But I am settling into an ordering schedule and things are getting easier. But yeah, I'm basically completely running every aspect of a meat department right now.

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A, I will tell you the truth. I never heard of a non-profit supermarket. I couldn't imagine how that works. All my life in the industry I have lived and died by the net-bottom line. I really don't understand what your boss said that you are price gouging. I guess if you are a non-profit organization your company has to file a 990d IRS form if your store is doing more than $50m in sales. That's about all I know about it. The 990'ds are accessible to the freedom of information act if you need to see numbers.

I suppose the mark-up you receive from selling your goods minus their cost goes to paying expenses including labor. If that be the case wouldn't that be like an employee owned company?

Getting back to cutting test, lets just say you had a library of test on hand. When your boss thinks you are price gouging you could show him the actual profits being made on any item that needs further professing. I am in charge of the Resource Pages and I am going to post some composite cutting test on beef for observation only. Only use them as a guide because the cuts, and trim and suppliers can be different from what you are using.



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Coalcracker wrote:

A, I will tell you the truth. I never heard of a non-profit supermarket. I couldn't imagine how that works. All my life in the industry I have lived and died by the net-bottom line. I really don't understand what your boss said that you are price gouging. I guess if you are a non-profit organization your company has to file a 990d IRS form if your store is doing more than $50m in sales. That's about all I know about it. The 990'ds are accessible to the freedom of information act if you need to see numbers.

I suppose the mark-up you receive from selling your goods minus their cost goes to paying expenses including labor. If that be the case wouldn't that be like an employee owned company?

Getting back to cutting test, lets just say you had a library of test on hand. When your boss thinks you are price gouging you could show him the actual profits being made on any item that needs further professing. I am in charge of the Resource Pages and I am going to post some composite cutting test on beef for observation only. Only use them as a guide because the cuts, and trim and suppliers can be different from what you are using.


 You never heard of DECA?  (defense commissary Agecy)?  They are non profit. 

We have a member who started working for the Commissary last year. I wonder how he is doing.  



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I had never heard of a non-profit supermarket before either. I was very curious when I went on the interview, it's really wild having full control. Setting up my case with what I think will sell in that area and not following a plan-o-gram. All those years working for Path-mark we would say, "If we ran things it would be so much more profitable and better." Now I have the opportunity.

We are a division of a larger non-profit company. The idea is to bring healthy food at a more than fair price into low income food deserts. We are supposed to lose money, but right now we are losing too much. It was explained to me that my department is supposed to be the "money making department" so we can take a loss in other areas. But the big bosses and shareholders don't have any experience in the Supermarket business. I had to explain how a case of insides is different from a case of kleenex.

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Thunder it is my understanding that even though the Meat Dept used to be the Money maker for the store, now the produce dept takes that honer in most stores.

Does your store maybe have Government backing? It kind of sounds like it would as it is designed for the low income and a non profit. Very similiar to DECA's model.



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Nope, we are privately funded. From what I understand it opened as more of a health food store initially, but the community had no interest whatsoever. So now it's a more traditional grocery store, although we do give away food for free all the time. Right now we are giving away cases of mini watermelons to qualified customers.

But they essentially gave me 2 weeks to yield test everything we get in on top of all my other duties, although they don't understand that meat comes from different suppliers and will give me vastly different numbers. And today I had to spend 3 hours in CPR training.

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Coalcracker wrote:

A, I will tell you the truth. I never heard of a non-profit supermarket. I couldn't imagine how that works. All my life in the industry I have lived and died by the net-bottom line. I really don't understand what your boss said that you are price gouging. I guess if you are a non-profit organization your company has to file a 990d IRS form if your store is doing more than $50m in sales. That's about all I know about it. The 990'ds are accessible to the freedom of information act if you need to see numbers.

I suppose the mark-up you receive from selling your goods minus their cost goes to paying expenses including labor. If that be the case wouldn't that be like an employee owned company?

Getting back to cutting test, lets just say you had a library of test on hand. When your boss thinks you are price gouging you could show him the actual profits being made on any item that needs further professing. I am in charge of the Resource Pages and I am going to post some composite cutting test on beef for observation only. Only use them as a guide because the cuts, and trim and suppliers can be different from what you are using.


 Like fdarn wrote: Military commissaries are non profit. Food is very inexpensive there. In 2014, I was at the Moffett Field Commissary and their meat was selling cheaper than our cost! The military people are paid so poorly, that the least the government can do is provide them inexpensive groceries. 



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Need Help with a yield test


This is a blank cutting test used by IGA (who I used to work for) with instructions - from SMF (www.smokingmeatforums.com) -

www.smokingmeatforums.com/t/172771/iga-meat-cutting-test-for-all-carcasses

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